CAPABILITIES

Customized
Precision Slicing

Precision Horizontal Slicing

We slice for optimal material utilization, precision accuracy, and repeatability for every type of soft materials in block sizes

We offer you the widest selection of materials for your application at the lowest cost.

Flatbed Die-Cut Process

Tool type

Steel Rule Dies, Compound Die-Cutting, Roll Feed Equipment, Shoe dies, Flexible Pinnacle dies.

Many of the materials cut by Foamtec are soft and flexible, Special care must be taken to prevent stretching and/or distorting the material during the cutting processes. We are capable to custom build and install our own roll feed equipment on the punch press which gives us the controls over variables that ultimately enhance the quality of our customers’ parts.

Capabilities

  • Progressive-cut
  • Kiss-cut & full-cut method
  • Controlled depth
  • Tolerances of ± .010″ (± 0.254mm)
  • Variety Die-cutting stations
  • Available in loose piece or kiss-cut pack form

Precision Laminating Process

Lamination Processes

Many of the parts we manufactured for our customers require the lamination of two or more materials. Most common ones are the addition backing of pressure-sensitive adhesive to another substrate, such as sponge, foam, rubber and plastic films.

We are capable of accomplishing lamination processes without entrapping air or contaminates between the two substrates. Foamtec is very experienced at laminating dissimilar materials for complex applications.

Capabilities

  • Adhesive Backing
  • Dissimilar Materials
  • Zone Laminations
  • PSA Composites

Laser & Routing CNC Process

Process

We provide a wide variety of parts marking and cutting applications for industrial and manufacturing identification

Our industrial routing machines can mark, engrave, cut flat, curved and odd-shaped items in a wide range of materials and for a wide range of budgets in repeating accuracy of +/- 0.05mm.

Capabilities

  • Contour milling
  • Pocket milling
  • 3D milling
  • Multi-side machining

    Typical materials for machining

    • Polycarbonate Plastics
    • ABS material
    • Felt material
    • PE Foam

    Rotary Die-Cut Process

    Process

    Multi Layer Progressive Die-Cutting, Label Die-Cutting, Roll to Roll Die-Cutting and Adhesive Die-Cutting

    Multi layer die-cutting utilizes continuous rolls of material for high-speed converting and greater productivity. We integrate die-cutting with other in-line processes such as island placement, laminating and to produce finished products or subassemblies.

    We provide slitting, rewinding and die-cut service for the tape/film we supply and can supply rolls as small as 1”, 1.5”, 2” & 3” cores with width as thin as 5mm.

    Capabilities

    • Kiss-Cut / full-cut
    • Multiple laminations
    • Roll to roll die-cutting
    • Adhesive die-cutting
    • Variable controlled depth die-cut
    • Up to 10″ wide die-cut
    • Multiple in-line die-cutting
    • Tolerances of ± .005″ (± 0.127mm)
    • Machine vision system to measure product

    Assembly Solution Process

    Foamtec is an expert in process improvement.

    Our flexible in-house assembly department customizes itself to your project’s requirements.

    We are constantly looking for opportunities to add value to our customers’ products or processes.